Industrial gearboxes play an invaluable role in many applications; however, if not maintained and monitored regularly they can quickly become unreliable and even unsafe for use.
Failure of these components may result in either immediate loss of power or gradual decline, with vibration and excessive heat as side effects; leading to unexpected costs of several thousand pounds.
Chemical Industry Gearbox Repairs
Gearboxes are essential components in industrial applications, yet can be complicated to repair. While fixing these devices might appear to be dauntingly complex, repair efforts can often be accomplished easily with an inspection and the appropriate solutions being employed to repair them.
An effectively lubricated gearbox can prevent its component parts from overheating or grinding against each other, thus necessitating regular check-ins with regards to lubrication processes and monitoring them closely.
Watch vibration levels closely; an increase in backlash or end play may signal worn bearings or housings, and regular checks for breathers and shaft seal leakage and contamination could save unscheduled downtime and maintenance costs.
Chemical Industry Gearbox Services
Gearboxes are mechanical devices that use torque to increase speed while decreasing power, making them common in industrial settings across a variety of industries. When properly maintained, gearboxes can last five times longer than their comparable replacement units.
Lubrication systems are essential components in maintaining the life and performance of gearboxes, with small filaments within this system causing scratches, general wear and damage to its gears. Any disruption must be rectified immediately to preserve gearbox performance and functionality.
Breathers and shaft seals play an integral part in prolonging a gearbox’s lifespan by providing adequate ventilation while protecting it from water, dust, debris and other threats that might damage its gears.
Chemical Industry Gearbox Rebuilding
Reconditioning or remanufacturing industrial gearboxes is a cost-effective solution that can help avoid expensive repairs or replacement costs, providing increased performance without incurring large repair expenses.
Industrial gearbox problems often stem from contaminants contaminating the lubricant. These contaminants can originate either externally, such as from foreign bodies entering through cracks in a housing, or internally through metal-on-metal contact between gear teeth, leading to overheating or premature bearing failure.
An industrial gearbox in good condition can deliver higher power output at lower operating costs. Conducting regular inspections can reveal issues that lead to early failure, saving both money and downtime; they also identify any minor problems that need fixing quickly.
Chemical Industry Gearbox Refurbishment
Inspection of a gearbox regularly can identify small problems that aren’t obvious under normal operating conditions, enabling you to detect them early and fix them before they escalate further. Regular checks could even save money when buying a replacement gearbox.
Industrial gearboxes have numerous applications. You’ll find them anywhere from food manufacturing and pharmaceutical production, mining and quarrying operations and quarrying operations – but often they are neglected and overlooked by industrial operations. A poorly maintained gearbox can lead to production downtime and unplanned costs that exceed budgeted expenses; that is why having a comprehensive maintenance plan and regular inspections is necessary in order to identify problems early and reduce downtime while increasing productivity.
Chemical Industry Gearbox Reconditioning
Industrial gearboxes are essential power transmission solutions, capable of handling high loads, maintaining smooth operations, reducing speed, multiplying torque and matching inertia. But overloading or abrasion damage may occur and lead to lubricant leakage and heat accumulation resulting in lubricant leaks and heat accumulation causing costly downtimes and heat buildup.
Gearbox reconditioning can be a cost-effective alternative to replacing an entire unit, as it involves thorough inspection, solutions, and expertise to address any problems with an older gearbox. Furthermore, its quality remains equivalent to that of new gearboxes.
Philadelphia Gear recently provided comprehensive solution to an extruder gearbox issue at a Midwest chemical plant, where production schedule demands were pushing it beyond its capacity and leading to premature wear and a breakdown. Without action being taken quickly enough, weeks could have passed with production lines unavailable for service.