An industrial gearbox is a crucial component of any manufacturing plant. If it is not functioning properly, it can lead to serious damage to the unit. In order to keep the equipment operating, it is important to get the industrial gearbox repaired by a specialist. Industrial Gearbox Repairs in Wales can help companies such as Tata Steel in Wales. This company has plants around the world, including one in Port Talbot, Wales. we were contacted by the team at Tata Steel to repair a gearbox unit that was causing problems. we inspected the unit and found that the output couplings had suffered significant twisting damage. In addition, the wheelsets and reduction pinions had been countersunk, and large screws had been stuck into the housing.
Industrial Gearbox Repairs Wales
Industrial gearbox repair is a highly specialised field. There are many brands, different fitments, and countless configurations to consider. This can be compounded by machinery that is imported from other countries. In such cases, it is often difficult to find a local distributor for power transmission spares. Fortunately, Wales has a number of dedicated workshops and skilled workshop staff that can provide a wide range of industrial gearbox repair services.
Industrial gearbox repair is an efficient and cost-effective alternative to gearbox replacement. While replacement can be costly, refurbishing an existing gearbox can save you hundreds or even thousands of pounds. This is because you don’t have to replace the entire gearbox – just the damaged parts. Instead, you can invest in upgrading individual parts to ensure optimum performance.
Industrial Gearbox Services Wales
If you own an industrial gearbox and you’re looking for services to repair or refurbish it, Highfield Gears in Wales can help you. We specialize in restoring industrial gearboxes to top-notch condition. We conduct comprehensive diagnostics, replace parts and re-commission units for optimal performance.
Industrial gearboxes are used to transmit mechanical energy to output devices or motors. They help businesses and organisations produce goods faster and more efficiently. However, if they break or malfunction, they can halt production. Industrial gearbox repair and refurbishment specialists can help you avoid expensive breakdowns and repair costs.
Industrial Gearbox Rebuilding Wales
Industrial gearbox rebuilding is a process where a gearbox is remade using reverse engineering. This technique has many advantages over the traditional manufacturing process, such as saving time and money. In reverse engineering, an expert will use advanced measuring tools to determine the exact size and geometry of the gear blank. With these details, the experts can determine the tooth count and root depth. Moreover, this process enables them to increase the torque and power of the gear.
During industrial gearbox rebuilding, the gears are carefully inspected for damage and wear and tear. They will be cleaned to remove any traces of oil or lubricants. The process will also include an evaluation of the failure of each component. This evaluation will identify worn gears and bearing seals. After evaluating the wear and tear, the parts are reassembled and tested to ensure that they are working as they should be.
Industrial Gearbox Refurbishment Wales
Industrial gearbox refurbishment is an excellent way to restore gearbox performance and increase efficiency. Due to the heavy use that industrial gearboxes undergo, parts start to wear out over time. Increasing production and meeting deadlines often cause businesses to push machinery harder, causing additional wear and tear to gearbox parts. It is therefore important to perform routine maintenance to keep gearboxes functioning at their optimum level.
Industrial gearboxes are prone to overheating due to excessive heat and friction. It is vital to check the oil particle content of gear units to ensure that they are properly lubricated and free of excess heat. The oil should also match the type of gearbox being used.
Industrial Gearbox Reconditioning Wales
Industrial gearbox reconditioning can be a cost-effective alternative to buying a new unit. A reconditioned gearbox will be made to original manufacturer specifications. This means the process will be fast and efficient, reducing downtime. There are several benefits to gearbox reconditioning.
If the gearbox is seriously damaged, overhauling it can save 40 to 50 percent in comparison to purchasing a new one. This savings includes the price of the new gearbox and operating costs. It also includes any salvage value. It’s easy to see why this procedure is cost-effective.
Using state-of-the-art measuring tools, experts at Houston Pump and Gear perform reverse engineering to repair broken gears. This process allows the gear unit to be repaired using different materials and improve output. It can also help reduce noise levels and save substantial amounts of money.