Gears are at the core of every machinery system and if they stop functioning, production will cease altogether. This could cost money and postpone projects.
Repair services offer more cost-effective options than purchasing new equipment, saving both time and money in the process. A good repair service will also save time and effort in the future.
Siemens Gearbox Repairs
Cost-wise, overhauling a Siemens gearbox is typically considerably lower than purchasing new equipment; additionally, an overhaul may even provide superior performance compared to its replacement counterpart. Plus, turnaround times tend to be much quicker when compared with waiting for something brand new to arrive on store shelves.
When searching for a Siemens gearbox repair service, ensure they offer warranties. This will give you peace of mind regarding the quality of repairs as well as protect your investment.
Moventas recently unveiled Extra Life, an after-sales service to address common failure modes for Siemens 2.3 fleets across Europe and North America. Extra Life extends the lifetime of turbine gearboxes by replacing planetary bearings and providing up-tower servicing services; additionally it reduces removal costs while improving O&M efficiency for wind farms.
Siemens Gearbox Services
Siemens boasts a comprehensive collection of geared motors. There is something suitable for every need among their selection, such as parallel shaft, helical bevel, and worm gear units in various designs and sizes. In addition, Siemens provides couplings suitable for most drives in their portfolio.
Siemens continuously innovates its products to meet customer requirements. Not only has power ratings and torque capacities been increased, but new solutions enable easier integration of Siemens gearboxes with drive systems for improved energy efficiency, reliability and safety – as well as better environmental behavior.
When renewing a Siemens gearbox, always look for a company offering warranties. This will ensure the work is performed as per specification, saving both time and money in the long run. Furthermore, all information gathered during repair process will be kept on file, making future troubleshooting simpler.
Siemens Gearbox Rebuilding
Renovating industrial gearboxes can significantly increase performance and reliability while being cost effective; typically overhauled gearboxes save 40-50% when compared with purchasing brand new gearboxes.
After thorough inspection and analysis, any damaged parts such as gaskets / seals and bearings that need replacement are replaced, before cleaning and painting are performed on the industrial gearbox before filling it with test oil for filling, followed by spin testing to ensure its correct functionality.
Dana SAC UK team have extensive experience refurbishing Siemens extruder gearboxes – the vast majority are suitable for cost-effective refurbishment. This process involves cleaning external and internal components including the gearcase and bores; wax is then applied over any damaged areas (for instance scoring to bore for driven male shaft fit); all parts used during refurbishment can either be OEM parts or reverse engineered from UK independent gear cutters which significantly lowers costs.
Siemens Gearbox Refurbishment
Refurbishment begins with an inspection of each component, in order to assess its condition and what must be repaired. An experienced company should provide you with an estimate and keep detailed records during this process, saving both time and money when it comes time to repair your equipment in the future.
Refurbishment of Siemens gearboxes can be an economical and time-saving alternative to purchasing new units, which can take months for delivery and installation. Furthermore, refurbishment ensures they meet safety standards as well. Should one of your gearboxes break down during production and cause costly delays – refurbishing can ensure production runs uninterrupted – saving both money and time in terms of costs associated with delays caused by any issues related to it breaking down – saving both time and money in production delays caused by breakdown.
Siemens Gearbox Reconditioning
Reconditioned gearboxes cost significantly less than their brand new counterparts, providing industrial companies with greater budgetary control an additional financial savings advantage. Furthermore, most reconditioned models come backed with warranties to guarantee its good working condition compared to when it was brand new.
After an initial visual inspection, a gearbox is disassembled and cleaned to prevent further damage. Each component is meticulously examined, cataloged, repaired or replaced as necessary, verified via reverse engineering equipment if applicable and verified using reverse engineering tools for sizes and geometry of gears and pinions. Once repair work is completed, test oil is drained off before performing no-load spin tests before crating or skid-mounting it for shipment.