Repair and maintenance of mixing and agitator machines require skilled engineers and technicians in order to reduce downtime, disruption, and costs. At RA Mueller we possess all of the skills needed to restore Chemineer agitators back to like-new condition.
Designed for use across numerous applications, such as chemicals, water and wastewater treatment, pharmaceutical, ethanol/biofuel production, plastics/resin production and FGD power systems. The MR Agitator features an oversized output shaft to minimize gear deflection and noise generation and a unique dry well seal design.
Chemineer Gearbox Repairs
Chemineer’s Model 20 Agitators feature high torque (HT or GT) gearboxes designed for extended bearing and gear life, minimizing downtime and maintenance costs. Furthermore, Chemineer offers their RL-3 Ragless Impeller to prevent fibrous material build-up on the agitator and increase energy efficiency and performance.
Chemineer Express Gearbox Aftermarket Program offers fast shipping of replacement parts and repairs on HS agitator gearboxes, to minimize process downtime. Their service team can quickly identify issues while providing high-quality new or refurbished part assemblies in order to expedite repair/replacement of equipment quickly and effectively.
RA Mueller understands that problems with an agitator or mixer don’t always arise during business hours, which is why we offer 24-hour emergency services. Our highly qualified technicians work tirelessly to quickly restore your equipment so you can focus on running your core business activities without interruptions.
Chemineer Gearbox Services
Chemineer has introduced a robust gearbox designed specifically for pharmaceutical manufacturing that offers lower maintenance costs and less gear deflection and noise, featuring an oversized output shaft to minimize deflection and noise, as well as an effective dry well seal that ensures no lubricant leakage down the shaft.
Smaller shaft diameters mean reduced initial costs for mixing equipment. The MR agitator gearbox has been expertly engineered for maximum mechanical integrity and carefully selected to complement a variety of Chemineer impellers and system components to meet all blending, dispersion and solids suspension applications.
These high-efficiency mixers are playing a pivotal role at Severn Trent Water’s Frankley WWTW site in Birmingham, where 24 have been installed into six new Activated Sludge Process lanes to homogenise fluid streams prior to aeration, thus cutting energy consumption and minimising operating costs.
Chemineer Gearbox Rebuilding
Chemineer offers an innovative aftermarket program to extend the useful life of agitators, featuring a large inventory of pre-built gearboxes along with 24/7 aftermarket service professionals who offer repairs on site and in the field.
The Model 20 HT/GT gearbox is an efficient, high performance design featuring an L-10 bearing lifespan of at least 30,000 hours, an oversized output shaft to reduce gear deflection and noise, as well as a true dry-well seal that stops any lubricant leaking down the extension shaft. Chemineer impellers and system components can be seamlessly matched to meet all of your blending, dispersing and mixing requirements.
Additionally, the company offers customers an Express Service Center program for quick failure analysis and rapid part replacement assemblies as well as reliable agitator repair service – helping their equipment return into operation faster than ever.
Chemineer Gearbox Refurbishment
Chemineer Mixing Solutions now offer customers an alternative service that allows them to renew existing gearboxes instead of replacing them, saving both money, time, energy as well as environmental and financial costs.
The HT and GT agitator gearboxes feature an oversized output shaft which reduces gear deflection and noise, as well as an anti-leak dry well seal to avoid the risk of lubricant leaking onto the shaft.
These components are at the core of industrial machines. Used to transport large amounts of liquid and gases, these machines play an indispensable role in keeping businesses running efficiently. If they malfunction or become broken down, their failure can significantly disrupt workflows and bring standard business practices to an abrupt halt; to detect any issues and make recommendations for repair as soon as possible. Detailed inspections are conducted in order to detect problems quickly and make recommendations on repair accordingly.
Chemineer Gearbox Reconditioning
Industry equipment depends heavily on gearboxes to operate effectively. They power machinery such as agitators, fin-fan heat exchangers, cooling tower fans and many other pieces of machinery; their failure can result in significant damages and force standard business practices to cease entirely.
Chemineer have introduced a robust new gearbox specifically tailored for agitator duties that reduces maintenance costs and increases productivity, featuring extended bearing and gear life, multiple shaft speed selection options, as well as an easy installation method with its low-speed coupling half recessed into its base plate.
The MR’s ragless impeller protects against fibrous material build-up during blending and solids suspension applications, which can diminish performance and increase energy costs. With an L-10 bearing life rating of at least 30,000 hours and right angle or parallel shaft configuration options to match Chemineer impellers or system components seamlessly.