Food processing equipment must withstand extreme conditions of water immersion, chemical exposure, abrasion, and high-pressure washdown. Traditional epoxy-painted and cast iron gearboxes cannot withstand such abuse over time; but the Dodge Industrial PasMac Tigear-2 gearbox can.
This all stainless-steel solution is sealed and IP69 rated, making it suitable for washdown. Furthermore, its food-grade grease option provides additional sanitation requirements.
Food Processing Gearbox Repairs
Automation within the food processing industry has brought with it higher hygiene standards, especially for equipment in direct contact with food. Gearboxes that meet these demands must feature corrosion resistance and smooth surfaces for easy cleaning – stainless steel gearboxes are well suited to this kind of environment.
Apex Dynamics provides FOODLUBE Hi-Torque lubricants which meet NSF H1 registration, ISO 21469 certification and Halal approval – perfect for food-grade applications! Apex also offers other food-grade solutions from their FOODLUBE series including oil filters.
Preventing food processing equipment contamination requires keeping meticulous repair and maintenance records. Doing this allows you to pinpoint potential source of problems quickly, saving both time and money when repairs become necessary.
Food Processing Gearbox Services
Food processing plants must comply with stringent hygiene standards and facility environments, and undergo thorough cleaning procedures that could otherwise contaminate their products. This requires special equipment that can withstand liquid submersion, steam treatments and other processing methods without becoming compromised.
These gearboxes feature stainless steel casings, flanges and shaft seal rings and are lubricated using food grade NSF-H1 approved greases.
These features help reduce contamination in the event of leakage or rupture, and make maintenance technicians’ jobs safer while simultaneously cutting downtime and labor costs – an invaluable benefit for food processing operations that must remain productive around the clock.
Food Processing Gearbox Rebuild
Food processing plants depend heavily on gearboxes to operate efficiently and productively, and when these components malfunction it can result in production delays and lost profitability. By working with experts such as Precision Pump and Gear Works companies can minimize downtime while improving efficiency.
Stainless steel gearboxes boast superior corrosion resistance, making them the ideal choice for food processing applications. Their smooth cleaning surfaces help prevent trapped food particles and bacteria. As automation increases in food industries, hygiene requirements become ever more stringent; stainless steel gearboxes are built to withstand intensive cleaning cycles without collecting microorganisms.
Meat slicing machine manufacturer required an EP gear oil that could withstand rigorous washdown regiments for their equipment, so they selected Kluberoil NH1 G 1 and 4 MRO food-grade PAO products which are registered as NSF H1 for incidental contact with food. Both options feature optimal antioxidant additives which extend oil life while decreasing oxidation.
Food Processing Gearbox Refurbishment
Refurbished gearboxes allow you to extend the lifespan of equipment without replacing it entirely, which makes sense from an environmental, financial, and efficiency perspective.
Industrial efficiency is of utmost importance in any successful operation, as machinery malfunction can lead to lost time and productivity, with serious financial ramifications.
Food processing plant was experiencing frequent extruder drive gearbox breakdowns due to rigorous conditions posed by high temperatures and continuous operation. Precision Pump and Gear Works was brought in as they specialize in optimizing gearbox performance while increasing equipment lifespans.
Food Processing Gearbox Overhaul
Food processing equipment must withstand various forms of harsh environments and procedures, including temperature variations, liquid submersion, steam treatments and cutting techniques. Equipment components must withstand these methods without experiencing wear-and-tear or corrosion that could lead to food contamination.
With increasing automation in the food industry comes higher hygiene standards. Gearboxes that come into contact with food items must be designed for rigorous washdown cycles and equipped with food-grade lubricants for proper functioning.
One meat-slicing equipment manufacturer used an ester-containing extreme-pressure (EP) synthetic gear oil in custom-built gearboxes that came into direct contact with unpackaged meat, leading to frequent oil changes and varnish deposits that caused premature gear failure. A food-grade grease such as Kluberoil NH1 G 1 or 4 would extend equipment lifespan while eliminating varnish formation reducing maintenance costs significantly.
Food Processing Gearboxes
Food Processing Gearboxes are specially designed machines used to power a variety of food processing applications. These gearboxes are often used in industrial processing plants and help to ensure efficient and safe operation of food processing machinery.
Food Processing Gearbox Repairs
Food processing gearbox repairs often involve replacing worn or damaged components with new parts. In some cases, repairs may also include lubrication and cleaning of the gearbox in order to ensure optimal performance.
Food Processing Gearbox Services
Food processing gearbox services typically include regular inspections, maintenance, and repair. These services help to ensure that the gearboxes are functioning properly and safely and can help to extend the life of the gearbox.
Food Processing Gearbox Rebuild
Food Processing Gearbox rebuilds involve replacing worn or damaged parts with new ones, which can be expensive depending on the amount of work needed. Rebuilds are typically done to improve performance or extend the life of the gearbox.
Food Processing Gearbox Refurbishment
Food Processing Gearbox refurbishment involves completely reworking the existing gearbox to original specifications. This process involves replacing all worn and damaged parts, as well as cleaning and lubricating the gearbox.
Food Processing Gearbox Reconditioning
Food Processing Gearbox refurbishment involves completely reworking the existing gearbox to original specifications. This process involves replacing all worn and damaged parts, as well as cleaning and lubricating the gearbox.
Food Processing Gearbox Overhaul
Food Processing Gearbox overhauls involve completely rebuilding the existing gearbox to its original specifications. This process requires replacing all worn and damaged parts, as well as detailed cleaning and lubrication.